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Tea/ Coffee & Osseous Extraction Process Module

Module Overview

The Tea, Coffee & Bone Extract Process Module is an automated, high-efficiency extraction system tailored for natural raw materials such as tea leaves, coffee beans, and animal bones. Renowned for its reliability and stability, it enables precise control of temperature, pressure, time, and solvent ratios to maximize the extraction of target components (e.g., tea polyphenols, caffeine, collagen) while preserving their bioactivity. Compliant with HACCP and FDA standards, the system supports full-process production from raw material pretreatment to concentration and drying, delivering high-quality solutions for diverse industries.

Core Components

Key Process Control Points

Raw Material Pretreatment

● Tea/Coffee: Adjustable particle size (20–100 mesh) via ultra-fine grinding to prevent flavor loss

● Bone Broth: High-pressure hydraulic crushing + centrifugal degreasing (fat residue ≤1%) to minimize foaming and off-flavors

High-Efficiency Extraction

● Temperature gradient control: Tea extraction (60–95°C stepwise heating), coffee (85–92°C constant)

● Pressure optimization: Collagen yield increased by 40% under 0.2–0.5 MPa and 110–130°C

Separation & Concentration

● Membrane filtration: Ceramic/organic ultrafiltration (1kDa–50kDa MWCO) removes macromolecular impurities; combined with RO pre-concentration and vacuum low-temperature concentration (≤50°C) to retain heat-sensitive components (e.g., coffee aroma)

Sterilization & Drying

● UHT sterilization (135–140°C, 4–6s): Microbial kill rate ≥99.99% (commercial sterility)

● Drying control: Inlet air temperature (tea powder: 180–200°C; bone broth powder: 80–100°C), final moisture ≤5%

● Nitrogen blanketing: Prevents oxidative browning

Quality Traceability

● Automated batch reports (temperature, pressure, extraction time) compliant with FDA 21 CFR Part 11

Industry Applications

Food Processing

Instant beverages, concentrates, health supplements (plant extracts)

Seasonings

Bone broth flavor bases

Pet Food

Broth additives

Core Advantages

High Component Retention

Dynamic pressure extraction + aroma recovery unit (coffee volatile recovery >85%)

Flexible Configuration

Modular design supports CO? supercritical extraction (premium decaffeination) or enzymatic reactors (bone-derived small-molecule peptides),F(xiàn)rom lab-scale trials to industrial production

Service Support

Custom Process Packages

Full-cycle design and parameter optimization (lab to production)

Turnkey Solutions

Installation, operator training, compliance documentation

Catalog Download

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